Automatic glue machine

The fully automatic glue machine is a professional process equipment that combines the automation control technology with the rubber production process. Its appearance is the embodiment of the comprehensive automation of the corrugated manufacturing industry, that is, from the rubber-making process, the human factors affecting the quality of the cardboard are minimized. The gelatinization temperature, viscosity, solid content and gel temperature are controlled by automation equipment.

The use of automatic glue system has: 1 、Glue process control, completely avoiding the instability of glue quality caused by human factors; 2. Automatically select accurate formula according to different glue points to adapt to different needs; 3 , ownership The process of glue and glue is automatically carried out under computer control, which greatly reduces the work intensity and difficulty, and does not require special glue; 4 , automatic statistics of various raw materials to form a cost report, which is convenient for cost accounting; 5 , multi-recipe storage function, Provide customers with more choices to avoid confusion of formulas; 6. Improve the success rate of rubber production, reduce the waste glue in the production process, and adapt to higher and higher environmental requirements.

Chengdu Chuangxin's independently developed pulp paste system in 2002 filled the gap in the field of corrugated paper bonding control and became the second manufacturer in the world to realize automatic rubber control. For more than a decade, Chengdu Chuangxin's fully automatic glue machine has undergone four generations of iterations.

At present, the performance indexes of Chengdu Chuangxin's fully automatic glue machine have reached international relevant standards and requirements.  

Star Products:

CQJ-3000Y automatic glue system main function

1. The one-step / two-step process can be switched freely to meet the requirements of high-performance tile production.

2 , production line glue and glue unattended, the entire process of automatic control, improve production efficiency.

3. The key pumping parts are set with redundancy function to ensure the system runs smoothly without faults.

4 , the system operation can be manually / automatically switched, there are starch shortage, lye shortage, feeding failure, over temperature, system failure and other alarm functions.

5 , the system interface is a Chinese-English contrast intelligent human-machine interface, the main control device is an internationally renowned brand.

6. Technical parameters: CQJ-3000Y type has a maximum glue production capacity of 3500kg per hour and a total power of 22KW .

CQJ-3000Y automatic glue system functional structure characteristics

1. The highly automated design of the system can realize the fully automatic function of the glue making process and the glue process. From the demand, production and transmission of glue, it is controlled by the whole process of the computer, no need to make glue.

2 , the system has a formula automatic correction function, when feeding, you can see the deviation of the feeding process through the screen, and automatically correct the subsequent feeding ratio through the proportion of the formula to ensure the accuracy of the formula.

3. The system can be connected with the customer's life management system. Through the parameter setting, the glue quantity is automatically determined according to the order to be produced, thereby reducing the waste of glue.

4. After the system enters the formula for the first time, when the customer needs to adjust the formula, it is no longer necessary to calculate the change of the material. Only the result of direct input of the glue is changed, and the program can automatically modify the formula.

5. This system adopts special shearing device and has traditional propulsion mixing blades. The penetration of the glue is made stronger, the molecular chain of the starch is refined, and the glue is more easily penetrated into the fibers of the paper.

6. This equipment adopts two sets of 6 weighing sensing metering systems, and all the materials are controlled by PLC through the secondary meter . More precise control of the error in the feeding process ensures that the recipe is executed accurately.

7. The system sets the time through the program, and the PLC monitors the shearing and stirring time to ensure that the viscosity of the glue at each step and other indicators are controlled. Finally, the glue is made according to the designed formula.

8. This equipment is equipped with a chemical alkali system. After the tablets are alkalized into liquid alkali, they are stored in an alkali storage tank. The level of the lye transfer tank is controlled by the PLC . When it is lower than the set low limit, it is automatically replenished by the lye storage tank through the pump. To meet the needs of domestic customers for the extensive use of caustic soda.

9. This equipment is equipped with borax storage tank and propeller, and the borax storage tank is a special-shaped tank. The propeller is made of spiral tube, which makes the borax increase slowly and evenly.

10. The starch storage tank of this equipment is carbon steel tank and equipped with screw conveyor system. The tank is provided with a level sensor and a vibrator. When the starch level reaches the level sensor, the system automatically alerts you to add material and vibration to add material.

11. This system is equipped with a temperature sensor, which is set by the program and the secondary instrument is displayed. The temperature is controlled by the PLC .

12. This equipment is equipped with automatic washing procedure. After each main starch is delivered, the tank is automatically cleaned and the tank water is used as the main water. It can also be set to manually wash the can. Can effectively reduce the waste of starch.

13. Each glue point storage tank is provided with a liquid level sensor and a stirring device. The glue weight of the plastic storage tank can be displayed in the plastic room through the touch screen and monitored in real time.

14. The system has alarm functions such as starch shortage, feeding failure, over temperature, feeding timeout and equipment failure.

15. When making the same amount of paste, the system has a shorter paste time than the traditional glue machine. The minimum glue capacity of a single tank is 800 kg , and the maximum glue production per hour can reach 3500kg to meet the high-speed production line. Need.

17. Imported pneumatic diaphragm pump adopts low gas consumption and high efficiency.

18 , this device has manual and automatic switching. And after each tank of glue is delivered, there is an automatic blowing function to avoid the blockage of the hose.

19 , the computer automatically selects the formula, automatically glues, automatically transfers glue to each glue point, the system interface is Chinese interface, multi-recipe storage function , multiple cost report functions.

21 , the system can be based on the needs of customers, to achieve a single can of one-step glue method of automatic glue. Online detection and display of glue viscosity can be achieved. (Note: Optional)

22 , the system can realize the industrial waste water of the carton factory after the treatment of our equipment, to achieve higher and higher environmental requirements. (Note: Optional)

CHJ-3000 automatic glue system main function

1. The one-step / two-step process can be switched freely to meet high-performance production requirements.

2 , production line glue and glue unattended, the entire process of automatic control, improve production efficiency.

3. The main tank and liquid conveying pipe are made of high-grade stainless steel, which is beautiful and durable.

4 , electronic components are imported brands, to ensure that the system is safe and reliable.

5. The key pumping parts are set with redundancy function to ensure the system runs smoothly without faults.

6 , the system operation can be manually / automatically switch, there are starch shortage, lye shortage, feeding failure, over temperature, system failure and other alarm functions.

5 , the system interface is a Chinese-English contrast intelligent human-machine interface, the main control device is an internationally renowned brand.

6. Technical parameters: The CHJ-3000 type paste is 3000kg per hour and the total power is 22KW .

CHJ-3000 automatic glue system functional structure characteristics

1. The highly automated design of the system can realize the fully automatic function of the glue making process and the glue process. From the demand, production and transmission of glue, it is controlled by the whole process of the computer, no need to make glue.

2 , the system has a formula automatic correction function, when feeding, you can see the deviation of the feeding process through the screen, and automatically correct the subsequent feeding ratio through the proportion of the formula to ensure the accuracy of the formula.

3. The system can be connected with the customer's life management system. Through the parameter setting, the glue quantity is automatically determined according to the order to be produced, thereby reducing the waste of glue.

4. After the system enters the formula for the first time, when the customer needs to adjust the formula, it is no longer necessary to calculate the change of the material. Only the result of direct input of the glue is changed, and the program can automatically modify the formula.

5. This system adopts special shearing device and has traditional propulsion mixing blades. The penetration of the glue is made stronger, the molecular chain of the starch is refined, and the glue is more easily penetrated into the fibers of the paper.

6. This equipment adopts two sets of 6 weighing sensing metering systems, and all the materials are controlled by PLC through the secondary meter . More precise control of the error in the feeding process ensures that the recipe is executed accurately.

7. The system sets the time through the program, and the PLC monitors the shearing and stirring time to ensure that the viscosity of the glue at each step and other indicators are controlled. Finally, the glue is made according to the designed formula.

8. This equipment is equipped with a chemical alkali system. Stainless steel tank. The system is equipped with a stirring device. The lye storage tank, the two lye pumps, the lye transfer tank and the pipes are all made of stainless steel. After the tablets are alkalized into liquid alkali, they are stored in an alkali storage tank. The level of the lye transfer tank is controlled by the PLC . When it is lower than the set low limit, it is automatically replenished by the lye storage tank through the pump. To meet the needs of domestic customers for the extensive use of caustic soda.

9. This equipment is equipped with borax storage tank and propeller, and the borax storage tank is a special-shaped tank. The propeller is made of spiral tube, which makes the borax increase slowly and evenly.

10. The starch storage tank of this equipment is carbon steel tank and equipped with screw conveyor system. The tank is provided with a level sensor and a vibrator. When the starch level reaches the level sensor, the system automatically alerts you to add material and vibration to add material.

11. This system is equipped with a temperature sensor, which is set by the program and the secondary instrument is displayed. The temperature is controlled by the PLC .

12. This equipment is equipped with automatic washing procedure. After each main starch is delivered, the tank is automatically cleaned and the tank water is used as the main water. It can also be set to manually wash the can. Can effectively reduce the waste of starch.

13. Each glue point storage tank is provided with a liquid level sensor and a stirring device. The glue weight of the plastic storage tank can be displayed in the plastic room through the touch screen and monitored in real time.

14. The system has alarm functions such as starch shortage, feeding failure, over temperature, feeding timeout and equipment failure.

15. The main original components (pump, pneumatic valve and electrical components) are imported to ensure stable and reliable operation and improve production efficiency.

16. When making the same amount of paste, the system has a shorter paste time than the traditional glue machine. The minimum glue amount of a single tank is 1200-800 kg , and the maximum glue quantity is 2500-1900kg . 5000-3800kg to meet the needs of high-speed production lines.

17. Imported pneumatic diaphragm pump adopts low gas consumption and high efficiency.

18 , this device has manual and automatic switching. And after each tank of glue is delivered, there is an automatic blowing function to avoid the blockage of the hose.

19 , the main components (alkali system, spindle, pipe, shear and propulsion blades, etc.) are made of stainless steel to ensure the service life of the equipment.

20 , the computer automatically selects the formula, automatically glues, automatically transfers glue to each glue point, the system interface is Chinese interface, multi-recipe storage function , multiple cost report functions.

21 , the system can be based on the needs of customers, to achieve a single can of one-step glue method of automatic glue. Online detection and display of glue viscosity can be achieved. (Note: Optional)

22. This system can realize the closed-loop use of the industrial wastewater of the carton factory after being processed by our equipment and the waste water. To achieve higher and higher environmental requirements. (Note: Optional)

CW series ink wastewater treatment system

The wastewater that can be treated mainly comes from:

1. Washing wastewater from rubber plates and rubber rollers of corrugated board production line;

2. Water-based ink wastewater generated during the production process of the printing line

Treated sewage:

1. Carry out PH value and filtration treatment, no decolorization treatment, and reuse rubber (can be used in parallel with our CHJ/CQJ series rubber system)

2 , pH adjustment, filtration, decolorization, biochemical treatment, reuse or discharge

The original ink wastewater solid-liquid separation technology is adopted to fully ensure that the SS of the effluent meets the national first-level emission standard.

Using advanced coagulation technology for decolorization treatment, fully ensuring that the chromaticity of the effluent meets the national first-level emission standards

According to the different needs of customers, we can carry out personalized design of COD degradation degree, and fully meet customer requirements.

It can realize the immediate treatment capacity of wastewater, and can be processed at any time at any time without waiting for long flocculation and sedimentation time.

Fully automatic program control

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