The solid wood composite door is made of decorative veneer as the surface material, solid wood jigsaw as the door leaf skeleton, and the core material is the wooden door of other wood-based panel materials. I have the following advantages:

Solid wood composite door

1. Make full use of resources and low production costs

The comprehensive utilization of wood, wood-based panels and various veneer materials in the composite door avoids the use of high-grade wood with relatively high cost everywhere, so that the production cost can be effectively reduced without reducing the use performance and decorative performance of the wooden door.

2, is conducive to the use of the excellent characteristics of various materials

The composite structure of the composite door takes full advantage of the individual properties of ordinary wood, precious wood and wood-based panels. For example, ordinary wood has low cost, good strength and nail holding performance, and is used as a skeleton of the door in the composite door; the wood texture of the precious tree species is highly decorative, and the thin wood veneer is made; and the fiberboard is uniform in material and has good milling performance. In the composite door is used as a shaped member.

Solid wood composite door

It has good dimensional stability and small deformation, and solves the cracking deformation caused by seasonal changes and water content changes of the solid wood door core board, and even the white edge phenomenon caused by shrinkage around the door core board after painting.

3, large production flexibility

Most of the materials in the production of composite wooden doors are fixed, such as ordinary wood and fiber sheets as skeletons. Although individual materials are changed, they are basically standardized materials, such as veneer veneer, wood grain paper, plastic film, etc. It can be said to be standardized products, very easy to purchase, and the preparation period is very short. Therefore, the production of composite doors has great production flexibility compared with solid wood doors. It can be said that the material (surface material) required by the customer can be used to produce a material door quickly and easily.

However, the production process of solid wood composite doors is relatively complicated. Common production processes are as follows:

1. Unloading (wood or wood-based panel) → component processing → component finish treatment (applique) → assembly → edge sealing

The characteristic of the process is that the components are first prepared, the surface is processed well, and then assembled into a door. Since the finishing material is very thin and does not have the conditioning conditions, the processing precision of the components is required to be high. On the other hand, since the component veneers are separately completed, the texture direction can be arranged to be consistent with the solid wood door to enhance the solid wood feeling.

Solid wood composite door

Door frame structure

2, cutting (wood or wood-based panels) → component processing → assembly → finish processing → corner processing

The feature of this process is that the whole is done first and then finished. The door blank can be trimmed before the cut surface.

Solid wood composite door

Wooden fan structure

3, making door blanks (wood skeleton or wood-based panel glue) → milling various shapes → facing treatment

The structural features of this composite door are somewhat similar to hollow doors, but the panels are made of thick wood-based panels that can be shaped. The characteristic is that the concave-convex effect similar to the solid wood door is not naturally formed when the component is assembled, but is processed by the cutter, so the shape is flexible and selectable.

Solid wood composite door

Door pressure line structure

With the maturity of the wooden door industry, the development of China's wooden doors will present the following trends.

1. Structure standardization

Due to the structural standardization of wooden door products, the corresponding processes are standardized, and the storage of raw materials is well documented. Therefore, the standardization of product structure is the basis of other work. However, it should be noted that structural standardization is not equal to product standardization, especially not the standardization of product specifications. The structure is standard, the sizes are varied, and even the shapes are varied.

2, component modularization

Under the premise of standardization of product structure, the product is divided into a number of standardized or relatively standardized components. In the process of production and processing, these standardized components can be processed in advance and stocked. These semi-finished products are used directly during production. This can greatly shorten the processing cycle of the product.

3, the variety of shapes

The product's appearance is rich and varied, not just a flat door. Make full use of standardized structures, modular components, and achieve a variety of artistic shapes through a variety of arrangements.

4, management software

In many cases, hardware alone is not enough. Some people have concluded that China's wooden door enterprises have low management standards and low quality of employees. This is indeed a reality. For this reason, it is becoming more and more important to manage and regulate the production of wooden doors through software.

5, installation and convenience

Refers to the installation workers using simple tools on the site to achieve a quick installation. At the same time, the operation of the installation worker is simplified, and all the processing such as the metal hole is completed in the factory to improve the efficiency.

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